CNC processing and cutting of ALU/PVC profiles

Elumatec SBZ 122/75

Description of the work unit

Designed for economical and efficient processing of aluminum, PVC and steel profiles
All operations are performed while the profile strip is stationary to protect the profile surface
A-axis continuously adjustable from -120 ° to + 120 ° C-axis continuously adjustable from -220 ° to + 220 °
All five axes can be moved simultaneously with RTCP (Rotation Tool Centrepoint)
Furthermore, the additional C-axis enables shaping of profiles on the left and right sides
Linear guides for autonomous positioning of clamps
Better processing of results thanks to intelligent control technology
Fast positioning of the processing unit up to 120 m/min thanks to dynamic servo drives
Tapping without replacement clamping 2-axis additional unit with A-axis and C-axis can also accommodate a 180 mm diameter saw
Automatic clamp recognition and clamp positioning
Automatic tool changer with 12 places in the tool drawer (without tools)
A modern 5-axis controller
An absolute system of rotary encoders does not mean that it is necessary to search for the main axis
Automatic recognition and positioning of clamps prevents collisions
Torque power steering motor with closed speed control for short starting and braking times
Certified, drive-integrated safety functions
Low energy consumption thanks to intelligent control technology
Connecting the DC coupling in the shaft drives with feedback and releasing the brake energy to the drives ensures energy recovery
Green Line cooling unit for control cabinet with reduced energy consumption
Operating system Windows 15-inch screen, USB ports and network connection
Simple, effortless entry into the program with eluCam on the control panel even during operation
Remote maintenance via TCP / IP using an existing Internet connection

Technical characteristics

Max. processing length without profile finishing, 3,851 mm
Max. processing length with profile finishing, 3,525 mm
Machining direction 5 (up, behind, front, left, right)
Positioning accuracy +/- 0,1 mm
Max. spindle speed 20.000 rpm
Spindle output power 7 kW, S1 (water cooled)
Tool holder HSK - F63
Automatic tool change
Twelve tool tray positions in the automatic magazine
Diameter of cutting cutter 120 mm
Saw blade diameter 180 mm
Tool length (from taper circumference) max. 150 mm
Setting the clamp autonomously
Premium coupling (with linear guides)
eluCam software
Compressed air supply > 7 bar
Power supply 400 V, 3 ~, 50 Hz, 22 A
Air consumption per minute approx. 185 ls by spraying
Total length 7.534 mm
Depth 2,180 mm
Height 2.800 mm
Weight approx. 3.455 kg

Elumatec SBZ 150

Description of the work unit

5-axis machining center
Designed for economical and rational processing of profiles made of aluminum and steel
All work phases such as milling, drilling, threading, sintering and sawing take place while the profile bar is at rest in order to protect the surface of the profile
Processing on 6 sides, from below with a corner head
User software with graphic 3D display of workpieces
The storage can be equipped with 8 standard tools and 3 special tools (saws, angle heads for milling and a special router)
Powerful and durable direct drives in all axes enable quick basic positioning of the processing unit
Automatic recognition and movement of the tensioner
2 separate processing zones allow processing in pendulum mode
Electronic 5-axis industrial computer control assembly for 2D applications
Network connection

Technical characteristics

The travel of the X axis is 9.500 mm
Y axis movement path 1000mm
Travel distance of Z axis 630mm
Angle of rotation of axis A: 0-90°
Free programming in 1/10° steps
Number of revolutions of the spindle 24.000 1/min
Spindle torque Power-Torque
Diameter of the disc cutter max. 180mm
Tool holder HSK-F63
Electrical connection 400V, 3~, 50 Hz, 50A
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Options:
Automatic length measurement
Barcode reader
Networking of the computer control system
Measurement of workpiece vibrations
Jaw chuck
Saw blades
eluCad (Office software package for optimized production management)

Elumatec SBZ 130

Description of the work unit

3-axis machining center SBZ 130
Designed for economical and rational processing of profiles made of aluminum, steel and stainless steel
All working phases such as milling, drilling, threading take place while the profile bar is at rest in order to protect the surface of the profile
The mobile rotary head ensures very short tool change times and thus optimal processing cycles
Automatic movement of the tensioner enables the positioning of the material tensioner
The rotary head can be equipped with 8 tools or angular milling heads
2 separate processing zones allow processing in pendulum mode
Electronic 4-axis industrial computer control unit
The tool spindle is designed as an additional axis15Ë color screen
Network connection
Serial and parallel interfaces for network connectivity, barcode reader and label printer
Mobile management console
eluCam (easy programming directly on the machine)

Technical characteristics

The travel of the X axis is 7.200 mm
Y axis movement path 485mm
Travel distance of Z axis 340mm
Number of revolutions of the spindle 6.000 1/min
Spindle power 5,5 kW (max.)
Connection for compromised air 7 bar
Air consumption per minute 100l with spraying
Automatic length measurement
Angle heads for milling
Slow moving spindle Bar code reader
Tool holders Clamping pliers
eluCad (Office software package for optimized production management)

Elumatec AKS 134/64

Description of the work unit

High-performance saw for cutting aluminum profiles with an extremely large cutting range
For demanding applications in the areas of facade systems, conservatories and special designs
Processing is performed by moving the saw units while the profile remains stationary, which ensures high precision and minimal space requirements
Clamping of multiple profiles is possible thanks to the wide clamping plate
The supporting working surface with sliding unit and rotary stop is manually adjustable for optimal use of the cutting range.
Horizontal and vertical profile clamping
Automatic work cycle at a turning angle of 90° (control with both hands when cutting special angles)
Hydropneumatic saw drive
Minimum lubrication system for saws
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SCORE SAW AKS 134/65
See model AKS 134/64, but this model includes:
Equipped with a 4-axis controller for automatic adjustment of the horizontal and vertical miter saw blades, as well as for adjusting the height and depth of the cut
Values from project drawings can be entered directly via the keyboard

‍Options
‍Laser indicator for cutting line
Noise protection package
Saw blades
High performance cutting fluid

Technical characteristics

Lower saw unit (vertical):
‍Saw blade diameter: 650 mm
Maximum tilt angle: 45° forward and 55° backward, basic position: saw blade vertical
Maximum cutting height:
- 260 mm at 90°
- 187 mm at 135°
- 130 mm at 30°
Power supply: 230/400 V, 3~, 50 Hz
Power: 3 kW with motor brake
Saw blade speed: 1.400 rpm

‍Upper saw unit (horizontal):
‍Saw blade diameter: 500 mm
Maximum tilt angle: 55° down and 60° up, basic position: saw blade horizontal
Maximum depth of cut: 190 mm
Power supply: 230/400 V, 3~, 50 Hz
Power: 3 kW with motor brake
Saw blade speed: 2.710 rpm
Stroke length: 950 mm

‍Support work surface with a working height of 990 mm:
‍Rotation range: from 30° left to 30° right, basic position: 0°
Manual rotation with digital display
Compressed air supply: 7 bar
Air consumption per work cycle:
- 35 l without spraying
- 45 ls by spraying

‍Dimensions and mass:
‍Length: 3.000 mm
Depth: 1.570 mm
Height: 1.770 mm
Weight: 1.400 kg

Elumatec DG 244

Description of the work unit

The proven elumatec principle of cutting from below
This gives free access to the support tables
The large diameter and optimal utilization of the saw blade provides sufficient cutting capacity for all types of cuts
With Elumatec, cutting of the outer dimension is implied in all corner settings. Therefore, different length calculations are not necessary for different profile heights
The universal turning and tilting of the saw unit enables cutting high and wide profiles as well as all kinds of cuts at an oblique angle. Many profiles can be cut without support blocks
Cutting the outer dimension with all versions of the cuts. Therefore, complicated length calculations are not required. This is a big advantage with special angles

Technical characteristics

The smallest cutting length at 90° is 375mm
The smallest cutting length at a slope of 45° is 375mm
Rotation area inward pneumatically 90°- 45° (manual up to 22,5° inward and up to 140° outward with digital indicator)
Inward tilting area pneumatically 90°- 45° (special angle with digital indicator and stop turret)
Saw blade diameter 550mm
Number of revolutions of the saw blade 2.250 1/min
Voltage 230/400 V, 3~, 50Hz
Nominal power consumption per motor 4kW
Connection for compressed air 7bar
Air consumption per working cycle 40l without spraying, 64l with spraying

Options:
The bed of the DG 244 machine is made of sheet steel
Hydropneumatic movement of the saw
Profile lifting rods
Software add-on for E555: optimization program, software module for steaks and long cuts
Movable or automatically suspended workpiece supports
Material tensioners
Lintel limiter and initial cut
Label printer Exhaust connectors, extraction devices
Automatic shutdown
Roller conveyor
Saw blades
High performance cutting agent

Elumatec AF 222

Description of the work unit

For milling notches in lintels and supports made of aluminum
The material limiter can be turned to the right or left up to 60°
Front cut up to 30° (sharp angle left and right)
Tools with a diameter of up to 280 mm can be used
Manual shift with pneumatic damping (gas compression spring)
With a system for quick and easy tool replacement
Precise, light moving and durable ball guides
Flexible thanks to the horizontal and vertical pneumatic tensioning of the material
Integrated extension with suction hose for connection to the suction device
Easy adjustment of the tool guard
It can be adapted to any profile
The work table can be continuously adjusted in height using the steering wheel
Large milling area up to a profile width of 400mm
Stronger motor rated power 2,5kW
Device for dosing cooling agents

Technical characteristics

Cutter diameter max. 280 mm
Number of revolutions of the milling spindle 2.800 1/min
Manual shift
Milling height 150mm
Milling depth 110mm
Milling length 400mm
Stroke 550mm
Voltage 230/400 V, 3~, 50Hz
Nominal power consumption 2,5kW
Air connection per working stroke 10l without spraying, 20l with spraying
Length 1.540mm, depth 905mm, height 1.000mm, weight 248kg

Elumatec EP 124

Description of the work unit

Pressing of large dimensional profiles with the highest quality requirements
Simple set-up and use of the machine, short set-up times due to the new knife exchange system
High compression force reserve thanks to the huge bellows cylinder
With lowering, hydropneumatic control of the opposite bearing
Thanks to the special shape of the body of the opposite bearing, it is possible to press the frame with an internal dimension of 150 mm
The indentation depth per tool slide can be adjusted separately
Adjustable crimping knives can be supplied to equalize the displacement of the profile chambers
Standard with support arms and knives for pressing

Technical characteristics

Pressing height 140mm
Pressing force 70kN (7t)
Pneumatic drive
Voltage 230 V, 2~, 50/60Hz
Connection to compressed air 7bar
Air consumption per working cycle 35 l
Length 1.100mm, depth 950mm, height 1.230mm, weight 534kg
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Possibilities
Support table for assembly
The opposite bed
Special crimping knives

Elumatec DG 79

Description of the work unit

Solid cast construction with integrated round table guarantees flawless support of the profile for precise shortening at any angle
The rotation range of the saw head from 0° to 45° can be continuously adjusted to the left and right. Because of this, adjustments of external and internal dimensions are possible.
Vertical and horizontal pneumatic material tensioners ensure optimal fixing of the profile
Serial with digital display E 111 Device for dispensing cooling agents

Technical characteristics

Positive point locations at 15°, 30° and 45°
The rotation range from 0° to 45° can be continuously adjusted
Hydropneumatic movement of the saw
Saw blade diameter 380mm
Number of revolutions of the saw blade 2.800 1/min
Voltage 230/400 V, 3~, 50Hz
Nominal power consumption per motor 3kW
Connection for compromised tape 7 bar
Cutting length 6.000mm

Options:
The bed of the DG 79M machine is made of sheet steel
Workpiece supports
Lintel limiter
Extraction devices
Material tensioners
Roller conveyors
Saw blades
High performance cutting agent

Elumatec ZS 720

Description of the work unit

Fixed L-head (90°)
Variable L-head (30° - 180°)
Continuously adjustable stops allow welding of any angle between 30°-180°
Heated weld limit knives, adjustable to a weld limit of 0,2 to 2,0 mm, for welding profiles coated with foil and acrylic
Also suitable for welding huge profiles (monoblock profiles)
Automatic adjustment at different profile sections thanks to sensor-controlled timing
combustion
Acceptable for maintenance
Simple replacement of the profile border plate for different thicknesses
Corrosion-resistant welded slide guide
Standard with adjustable height supports

Technical characteristics

2 L-mirrors
Width of L-mirror 340mm
Height of L-mirror 300mm
At 90° max profile width 180mm
At 180° max profile width 220mm
Max. Profile height 210mm
Min. Profile height 40mm
Min. Profile height with special device 20mm
Max. Profile length 2.520mm
The smallest dimension of the frame is 380mm
Voltage 230/400 V, 3~, 50/60 Hz
Nominal power consumption 5,2 kW
Connection for compressed air 6 – 8 bar
Air consumption per weld 120l
Length 3.265mm, depth 750mm, height 1.800mm, weight 950kg

Elumatec ES-2AC

Description of the work unit

For external contours as well as simultaneous processing of welds on the upper and lower sides.
Two milling cutter slots for free assembly of milling cutter sets.
Individual attachment of slotting knives and milling cutters for particularly flexible application.
For convex and concave profile surfaces

Technical characteristics

Frame size max. theoretically unlimited
Internal dimension min. frame size 160 x 160 mm
Profile height max. 200 mm
Profile height min. 25 mm
Cutter diameter max. 260 mm
Number of revolutions of the milling spindle 3.200 1/min

Elumatec FAZ 2800

Description of the work unit

A sash assembly table is used to measure and shorten hardware pieces
Ergonomic screwing of fittings in the shortest time
Optimizing wing processing by combining different work phases in one workplace
Shackle puncher with stops for the handle in the middle and constant
Movable screwdriver with pneumatic height adjustment
Device for adding screws

Technical characteristics

Length 3.400mm
Width 2.000mm
Height adjustable 850-1.000mm
Weight 450 kg

Options:
Unit for drilling corner hinge openings
Unit for drilling holes for handles
Lock housing milling unit
Hardware rack
Driller
Drilling and screwing unit

Elumatec GLS 192

Description of the work unit

Saw for precise cutting of slats for holding the glass in the lap

Technical characteristics

Saw blade diameter 200mm, 98mm (45° beveled)
Number of revolutions of the saw blade 2.800 1/min
Voltage 230/400 V, 3~, 50Hz
Nominal power consumption 0,9 kW
Connection for compressed air 7 bar
Air consumption per working cycle 20l
Length 510mm, depth 1.200mm, height 1.180mm, weight 140kg

Options:
Glass panel simulation for optimal cutting of two glass strips with gasket
Profile tensioning system for special glass strips
Roller conveyor with stand
Measuring systems with stops
Profile supports Saw blades

Elumatec VE 3000

Description of the work unit

Fast and precise installation of windows, doors and elements
Precision thanks to parallel clamping of the clamping bar
A recess for a channel for water drains
Optimal stability
Pneumatic centering
Continuous height adjustment

Technical characteristics

Tension width 2.800mm
Tension height 2.300mm
Stand height 2.000 - 2.500mm
Tension rod height 2.300 - 2.800mm
Load capacity 150 kg
Length 3.150mm, width 850mm, height 2.000mm, weight 280kg